Rust Preventive Oil Dunking Machine Manufacturers & Exporters in Pune, India.
Machinery Parts
Nexon Automation is a top manufacturers, suppliers & exporters of Rust Preventive Oil Dunking Machine in Pune, India. Our advanced technology machine delivers proper coating of rust preventive oil to components in order to be protected against corrosion during storage or transportation. Below is a detailed breakdown of the machine's key features, technical specifications, and process flow:
Oil Dunking Machine Key Features:
- Automatic Dipping System: The rust preventive oil is then applied on the machine in a fully automated dipping process that sees the components dipped into the rust preventive oil tank to allow the oil to coat every surface evenly.
- Adjustable Dwell Time: In a Vanguard oil system, the amount of time that any specific part is immersed in the oil can be controlled and vary according to the size and/or need of the component in question.
- Recirculation System: The machine also has a recirculation system that helps keep the rust preventive oil well mixed so that there will be no build-up of material at the bottom.
- Oil Skimmer: It also comprises an oil skimmer which remove contaminants from the oil and thus the rust preventive solution is made to last longer.
- Safety Interlocks: Latched safety provisions do not allow the operation of the machine when any door or safety panel is open to guard the operators during operation.
- Energy-Efficient Heating: Heating options are also available to keep the oil at the right consistency to flow more easily and give better component coverage.
Rust Preventive Dunking Type Machine Technical Specifications:
| Tank Capacity | Customizable tank sizes to accommodate various component dimensions. |
|---|---|
| Cycle Time | Adjustable depending on part size and coating requirements, typically ranging from 2-5 minutes. |
| Material of Construction | The tank and all wetted parts are made from stainless steel (SUS 304) to prevent corrosion and ensure long-term durability. |
| Power Supply | 415V, 50Hz, 3-phase power supply, with power requirements depending on tank size and heating capacity. |
Oil Dunking Machine Process Flow :
- Loading: Components are also loaded on the loading fixture or conveyor system like it is also shown below.
- Dipping: The components are lowered into the rust preventive oil tank in that way that they are fully immerse in the oil.
- Dwell Time: Parts stay submerged for the required time in order to get an even layer of rust preventive oil on it.
- Draining: Finally, the components are lifted out of the oil tank, so that the remaining oil is ejected back into the main pool.
- Unloading: After the components have been coated and dried they are then off-loaded and stocked or even shipped.
Additional Features :
- Filtration System: An option for inline filtration is incorporated to filter contamination from the oil and sustain much-needed high quality rust preventive performance.
- PLC Control: This machine is mounted with PLC electronic control system, which enables operation and adjustment of cycle time and dipping time. The system also has a diagnostics function that produces messages explaining the fault, as well as various warning signals informing of a fault and its location.
- Customization Options: The machine can be developed for the exact need of an industry with an option of different sized tanks, different motor speed for conveyor belt, and variable cycling time.
Applications :
- Automotive Industry: Suitable in applications that involved coating of auto parts like gears, axles and among the other metal parts to prevent rusting during storage or transportation.
- Aerospace Industry: Can be used to cover precision aerospace parts from rusting and other types of corrosion.
- General Manufacturing: Ideal for any company with metal components that ought to be safeguarded against rust for a long time.