Conveyorised Component Cleaning/Washing Machine Manufacturers & Exporters in Pune, India.
Machinery Parts
Leading Manufacturers & Exporters of Industrial Conveyor-Type Component Cleaning/Washing Machines in Pune, Mumbai, India. Provides high-performance cleaning, operating with maximum efficiency for industrial parts. Designed for twenty-four/seven operation, this machine guarantees that the components that it handles go through a clean and dry process during the transport through several stations on the conveyor belt system, which makes this machine perfect for large production companies.
Key Features :
- Multi-Stage Cleaning Process: Most of the machines have the cleaning steps such as spray wash, rinse and drying stations so that parts as they transit through the cleaning region, they will have gone through a thorough cleaning process and the drying process too.
- Efficient Conveyor System:The conveyor belt of the equipment is made of high quality to ensure that miscellaneous parts are conveyed efficiently through different cleaning stages.
- High-Pressure Spray Nozzles: Specialized nozzles offer powerful and accurate patterns for applications that require cleaning of gears, bearing, housings washers, and other odd shapes that are hard to place in cleaning solutions are cleaned without greases, dirt and contaminants.
- Customizable Conveyor Speed: The conveyor operates at variable speeds depending with the component type and its cleaning needs, making it easy to operate.
- Energy-Efficient Drying System: It also has an air knife or a hot air blower system that leaves the components dry after the cleaning cycle while using little energy.
- Compact Modular Design: Similarity, the modularity of the design means that the process can be integrated into existing production lines and the future expansion or modification of the production line is possible.
- Full Filtration System: Additional features such as oil skimmer and inline filters help to keep the cleaning solution clean hence enhancing the cleaning process.
- Durable Construction: Made from corrosion retarding stainless steel (SUS 304), this machine is highly durable and will sustain non-pampered storages even in rigorous operations backings.
Conveyorised Component Washing Machine Product Details:
| Loading Type | Front Loading, Continuous Conveyor |
|---|---|
| Cycle Time | Customizable, depending on conveyor speed and cleaning stages |
| Capacity | High-volume capacity, designed for continuous operation |
| Maximum Temperature | 60-70°C |
| Washing Type | Hot Water Detergent Spray Wash |
| Material | Stainless Steel (SUS 304) & Mild Steel (MS) |
Process Flow :
- Loading: Various parts are loaded in one or other manner either by hand or by means of an automated feeder and conveyed through the wash tunnel.
- Spray Wash: Spraying of hot water and detergent through high- pressure nozzles wash out the dirt, oil and other debris from the components.
- Rinse Wash: Deposits have been washed with water to ensure any form of detergent or the contaminants are washed off.
- Air Blow Drying: Air knives or hot air blower plant allows the components to be dried so that they can be immediately used for some other process.
- Unloading: After that, clean and dry components that are coming through a conveyor are unloaded from it.
Additional Features :
- High-Pressure Air Blower System: This high-pressure blower provides a volumetric flow rate of 650 CFM at 150 mbar, and at 70—80% more energy efficient compared to conventional compressed air systems, our high-pressure blower solution is a cost- and eco-efficient method.
- Air Knives: Air knives of high efficiency are capable of delivering 80% drying efficiency and drying out the most complex shapes of a component.
- Mist Collector: SO – Arranges collection of fumes and mist of exhaust, that helps in keeping the place clean.
- Side Guides and Supports: Some side guides are adjustable in such a way that components can be transported safely during the cleaning process.
- Automated Operation: It helps to minimize the intervention of workers resulting in high efficiency and also uniformity work.
- Customizable Conveyor Length: An important feature concerning the conveyor is that the length of the belt can be set according to particular operational needs.
- Optional Add-Ons: Options for further additional drying zones, for filtration, or for rust prevention oil spray systems can be provided individually according to customers’ requirements.
Applications :
- Automobile Industry: Especially suitable for cleaning components and parts of the engines, transmission systems or other assemblies of automotive vehicles.
- Component Manufacturing: Ideal for washing components that are commonly used in a production line in industries.
- Aerospace Industry: Good for cleaning airframes, fittings including jet and propeller components.
- Machining and Fabrication Industries: Ideal for using after a machining process, where dirt and cutting oils are washed off the part before proceeding.
Why should you choose nexon’s conveyor-type component washing machine?
- High Throughput: Meant for uninterrupted, extensive cleaning, the machine keeps your production line productive without compromising on the cleanliness.
- Customizable: Conveyor belt speed, number of cleaning stages, and extra facilities are adjustable to match the characteristics of your business.
- Energy Efficiency: These of course depend on the model, but some features include high efficiency air knives which lower operational costs.
- Durable and Reliable: Springing from stainless steel, the machine is robust and designed to work in the industrial setting without breaking down.
The Conveyor-Type Component Washing Machine can be used for many industries in which there is a need for high throughput constant cleaning of hundreds or thousands of components at a time. What do you need to know for more information or need a special quotation the think with the particular specifications?