Conveyor Type Alloy Wheel Washing Machine Manufacturers & Exporters in Pune, India.
Machinery Parts
We are Conveyor Type Alloy Wheel Washing Machine Manufacturers, Suppliers, & Exporters in Pune, India. Our indistrial machine is used for cleaning and drying of any aluminum alloy wheels in conveyor format. This high-performance system is the best stretched for industries that need more productivity and proper cleaning of the wheels within another process. The machine runs independently so that one is assured that each wheel is cleaned and dried to standard without much handling by the operator..
Conveyor Tunnel Type Washing Machine Technical Specifications:
| Wheel Size | As per customized requirement |
|---|---|
| Cycle Time | Settable |
| Production Capacity | Customized |
| Conveyor Speed | Adjustable up to 1600 mm/min (Variable Frequency Drive controlled) |
| Washing Zones |
|
| Material of Construction | Stainless steel (SS 304) for wetted parts, mild steel (MS) for outer frame with PU coating. |
Conveyor Alloy Wheel Washing Machine Key Features:
- Continuous Conveyorized System: They are as follows: The wheels are placed vertically in a loading conveyor and passed through a cleaning and drying section to meet an highest efficiency of a high capacity cleaning process.
- Spray Washing Zone: New water modified by 3-5% of an alkaline cleaner is sprayed through fixed nozzles to wash the wheels’ inner and outer surfaces from dirt and greases contaminants.
- Rinse Zone: Conventionally, hot water rinse is employed to remove further detergents or contaminant and be confirmative that no residuals are on the wheel.
- Cold and Hot Air Blow Drying Zones: The remaining moisture on the wheels is removed using Air knives, Ambient and Hot Air. This is at the hot air zone where the fluids are dried at 90 – 1200 C.
- Tilting Arrangement: For good water drainage and proper drying of wheels, there is a feature of tilting movement in the machine.
- Energy-Efficient Air Knife Drying System: The air knives are meant to eliminate between 90% of the water carryover, and they provide great savings of up to 80% on compressed air and energy compared to other systems.
- Automatic Control System: The machine has a programmable logic controller the allows adjustments of the wash and dry programs to accommodate the various types of the wheels.
Conveyor Alloy Wheel Washing Process Flow :
- Loading: V-block fixtures are utilized to support the wheel shaft vertically with the wheels loaded individually on the conveyor by hand.
- Spray Wash: Utilities include hot water and an alkaline solution that is sprayed onto the wheels by means of firmly fixed nozzles in order to clean the wheels.
- Rinsing: The rinse zone contains water at high temperatures and pressure so that there is no cleaning solution on the wheels.
- Cold Air Blow: Most of the moisture is carried away by blowing ambient air across the wheels.
- Hot Air Blow Drying: Finally, hot air at a temperature of between 90-120ºC is blown to the wheels in order to dry them up.
- Unloading: Clean and totally dry wheels are unloaded either manually or by the help of automatic mechanized equipment.
Additional Features :
- High-Pressure Spray System: vertical multi-stage spray pump is used with differential pressure of 8 to 10 Kg/cm² and flow rate of 250 to 300LPM for effective cleaning.
- High-Pressure Air Blower System: Our high-pressure blower which puts out an airflow of 650 cubic feet per minute at a pressure of 150 mbar is 70-80% more cost effective than traditional compressed air systems, and environmentally friendly.
- Hot Air Blower System: The drying is done by means of a high pressure blower with air knives which is driven by a 3 kW motor and additional 20 kW heaters to provide the required temperature of the hot air.
- Filtration System: It has an inline housing filter with 50 micron and a disc type oil skimmer to ensure water purity all through wash.
- Mist Collector: Sitting atop the washing chamber, the mist collector filters out fumes within the plant to provide proper working conditions.
- Safety Features: They should have interlocks, PLC fault indicators and E-Stop buttons at loading /unloading stations.
Applications :
- Automotive Industry: Performs best on the surface washing and degreasing of aluminium alloy wheels prior to painting or assembling and inspection.
- Wheel Manufacturing and Refurbishing: Employed in new manufacturing and remanufacturing operations to remove contamination, prior to further processing of wheels.
- Aftermarket Services: Ideal to use when washing alloy wheels in the automotive aftermarket business for resale or reuse.
Why Choose Nexon’s Conveyor-Type Alloy Wheel Washing Machine?
- High Productivity: Designed for the processing of up to 3700 wheels within a shift and with very little need for intervention.
- Energy Efficiency: The air knife drying system consumes approximately one eighth of the energy as the conventional compressed air system.
- Durable and Reliable: Constructed out of durable high-grade stainless steel making it ideal for use in harsh, commercial settings.
- Customizable and Flexible: Possibilities of regulating the conveyor speed, washing, and drying cycles will depend on the wheels’ size and degree of contamination.