Robotic Component Washing Machine Manufacturers & Exporters in Pune, India.
Machinery Parts
Nexon Automation is india's laegest manufacturers of Robotic Spray Washing Machine for Casting Parts is designed for precision cleaning of castings using robotic technology. Designed to handle complex geometry, the system ensures efficient cleaning of oil tanks, wells and bridges through the use of high-pressure hydraulic precision robotics and stated automatic washing together make this machine ideal for applications with strict cleaning requirements.
Robotic Spray Washing Machine Key Features:
- Robotic Spray Washing: This system is equipped with special IP 69-series robots, enabling precise, high-pressure spray washing, targeting specific areas such as oil tanks, wells, and surface of containers
- High-Pressure Water: The system uses high-pressure water (up to 200 bar) to thoroughly clean each part. The nozzle face is simply adjusted for better surface coverage.
- Methodology: Both washers and dryers are fully automated, including filling, washing and stripping, to ensure proper operation and it reduces manual labour.
- Hot Water Spray Cleaning: Components are cleaned with hot water mixed with 3-5% alkaline cleaning solution at a temperature of 55 ± 5°C.
- Air drying: Compressed air is blown over the items through the water loaded on the robotic arm to ensure complete removal of water after washing
- Advanced Filtration System: The machine has multiple filtration stages, including bag filters (250 microns), inline filters (150 microns), and paper band filters (50 microns), for continuous maintenance Ensured
- Modular Stainless-Steel Construction: Made of SS304 stainless steel for all wet parts, ensuring durability and corrosion resistance.
Component Washing Machine Technical Specifications:
| Component Dimensions | as per customer requirement |
|---|---|
| Cycle Time | 2 minutes per component (Depending on parts geometry) |
| Cleaning Process |
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| Millipore Value | as per customer required |
| Construction Material |
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| Compressed Air Requirements | The system uses compressed air at 5-6 bar for drying components (air supply to be provided by the customer) |
Industrial Component Washing Machine Process Flow:
- Loading: The components are manually loaded onto the fixture. The stabilizer holds the mold part in place, ensuring stability during washing.
- Spray washing: High-temperature water sprays hot alkaline water onto the container. The robotic arm moves the nozzle to a specific point in the container for a thorough cleaning.
- Air-flow drying: Compressed air is blown over the object through nozzles on the robotic arm, droplets are removed and the object is prepared for the next step
- Unloading: The clean and dry product is automatically transferred to the storage area.
Filtration and Fume Exhaust System :
- Filtration: Contaminant-free filtration is achieved through a multi-stage system that includes a 250-micron bag filter, a 150-micron inline filter, and a passive 50-micron paper band filter.
- Smoke emissions: Mechanical smoke extractors are installed to eliminate fumes generated during cleaning, to ensure a clean and safe working environment.
- Air-flow drying: Compressed air is blown over the object through nozzles on the robotic arm, droplets are removed and the object is prepared for the next step
- Unloading: The clean and dry product is automatically transferred to the storage area.
Additional Features :
- PLC Control: The machine is equipped with a Mitsubishi FX-series PLC for controlling the washing, drying, and robotic functions, with options for both manual and automatic modes.
- Oil Skimmer: A belt-type oil skimmer is included to remove oil from the washing solution, extending the life of the cleaning liquid and improving the cleaning process.
- Safety Features: The machine includes safety interlocks for the pneumatic doors and component loading/unloading areas, ensuring operator safety during operation.
Applications :
- Automotive Casting Components: Ideal for cleaning engine blocks, cylinder heads, other casting components including complex internal structures.
- Aerospace Components: Ensures uniform disposal cleanliness, especially for oil and refrigerant circuits.
- General Manufacturing: Suitable for various casting components requiring high pressure cleaning and drying.
Why Choose Nexon’s Robotic Component Washing Machine?
- Precision cleaning: the use of robotic arms to ensure that hard-to-reach areas such as oil fields and holes are properly cleaned.
- High throughput: With a mass processing capacity of only 2 minutes, the machine can handle high volumes.
- Durable construction: The device is made of high-quality stainless steel (SS304), providing long-term durability in harsh industrial environments.
- Energy efficiency: Energy consumption is reduced without sacrificing cleaning performance by using more efficient pumps and heaters.