Industrial Fastener Cleaning Machine Manufacturers & Exporters in Pune, India.
Machinery Parts
Nexon Automation is a leading fastener cleaning machine manufacturer, supplier & exporter in Pune, India. Our machine is specified for cleaning and drying applications of fasteners at minimum cross-contingent time and precise cleaning jobs. On this particular machine, nuts, bolts, screws, washers, and pins have to be cleaned continuously through the screw-type conveyor. Industries that involve numerous fasteners that demand cleaning at high throughput and limited intervention by the operator are best suited for the equipment.
Fastener Cleaning & Drying MachineKey Features:
- Screw-Type Conveyor: The overall structure of the machine is having a screw conveyor of screw type, which moves fasteners through cleanings and drying stages. This makes sure that the fasteners are cleaned in an equal manner as they get through the machine structure.
- Multi-Stage Cleaning: This system has stages for hot water alkaline washing, ambient air blowing and hot air drying to ensure that fasteners are perfectly cleaned and dried.
- Customizable Conveyor Speed: The conveyor speed can be regulated by a Variable Frequency Drive hence versatility in cleaning and control of production rate.
- High Pressure Hot Water Spray: To remove dirt, grease, and other contaminants, fasteners are washed with high pressures of renewable hot water containing an alkaline solution at concentrations of between 4%- 6% at temperatures of 50°C – 60°C.
- Air Blow Drying: When decleansing the fasteners go through cold air and hot air blow areas to avoid any delays in drying before exiting the machine.
- Energy-Efficient Heating System: It has heating and melting systems through electric water heaters and air blowers for adequate drying of the fasteners.
Fastener Cleaning & Washing Machine Technical Specifications:
| Fastener Dimensions | Suitable for fasteners with all diameters |
|---|---|
| Production Capacity |
Up to 500/1000 kg of fasteners per hour Approx. 9 kg per minute, translating to 540/1080 kg per hour |
| Conveyor Output | 4 to 5 RPM, adjustable via the Variable Frequency Drive (VFD) |
| Loading Height | 1000 mm from ground level |
| Process Stages |
Hot Water Alkaline Wash: Hot water with an alkaline solution is sprayed onto fasteners as they are conveyed through the washing zone Ambient Air Blow: Ambient air is blown to remove excess water from the fasteners Hot Air Drying: Hot air is blown onto the fasteners through air knives, ensuring rapid and uniform drying |
Machine Construction :
- Material of Construction: The machine features a robust construction with stainless steel (SS304) for all wetted parts, including the screw conveyor and cleaning tank, ensuring durability and corrosion resistance.
- Tank and Frame Construction: The machine features a robust construction with stainless steel (SS304) for all wetted parts, including the screw conveyor and cleaning tank, ensuring durability and corrosion resistance.
- Stainless steel (SS304) tank and framework for enhanced durability.
- Mild steel (MS) tubular structure with PU painting for non-wetted parts, providing rigidity and modular construction.
Additional Features :
- Safety and Interlocks: There is also an emergency stop button on the machine and; there are abnormality signs showing low liquid temperature, the low level of the liquid, and an indicator of faults on the PLC's. A 400 liters' water tank containing liquid heaters with the washing temperature range set at 50 to 60 °C. 40 mm insulation around the liquid tank to help in maintaining temperature. Equipped with various safety features, including an emergency stop button and abnormality indicators for low liquid temperature, low liquid level, and PLC faults.
- Filtration and Heating System: A 400-liter tank with a liquid heating system to maintain the wash temperature at 50-60°C. 40 mm insulation around the liquid tank to maintain temperature.
- Air Blow System: Air knives are used in order to supply high volume airflow for efficient drying.
- Liquid Level and Temperature Control: They consist of a float-type liquid level instrument and temperature controllers to guarantee suitable cleaning conditions.
Applications :
- Automotive Industry: Perfect for washing fasteners applied in automobiles construction and other related fabrication work.
- Aerospace Industry: Recommended for cleaning of fasteners to be used with aircraft parts.
- General Manufacturing: Especially suitable for all those industries where fasteners as a product need to be cleaned before use or for further use.
Why Choose Nexon’s Fastener Cleaning Machine?
- High Productivity: As an enhanced magnetic sweeper it can pick up to 500/ 100 kg of fasteners per one hour, thus it is suitable for large production lines.
- Energy Efficiency: They ensure that it uses as little power as possible in balancing the issue of cleaning and drying.
- Durable Construction: Constructed from stainless steel, small and tough, it is made to withstand long years of use in commercial markets.
- Customizable Settings: The machine is easily adjustable for many factors such as conveyor speed, the pressure used in washing, and the temperature used in drying.