Industrial Wheel Disc Washing Plant Manufacturers & Exporters in Pune, Mumbai & India.
Machinery Parts
Nexon offers a specialty Wheel Disc Washing Plant that is a complete system built to suit the rail application. This advanced system is designed to fit the requirements of the Locomotive and Transit car Wheel Disc s and excel in the removal of variety of soils including grease, brake dust, and encrustations. This plant is complete with an automated system that not only improves on the efficiency and durability of Wheel Disc s but also offers a cleaning process before inspection or in the process of being rebuilt. With this solution integrated, railway maintenance operations can also continue to work effectively while at the same time keeping the trains safe on the tracks across the fleet.
Technical Specifications :
| Process |
|
|---|---|
| Tank Capacity | Large capacity solution tanks to minimize changeover frequency and reduce foaming. |
| Wheel Disc Compatibility |
Capable of cleaning Wheel Discs from:
|
| Productivity | The plant can clean up to 40 Wheel Discs per 8-hour shift, depending on the size and level of contamination. |
| Construction |
|
| Pump Capacity | High-pressure, high-volume pump ensures full coverage of the Wheel Disc by the washing solution. |
Key Features:
- Automated Cleaning Process: Cleaning of Wheel Discs is done by a fully automated cleaning with high pressure spray washing followed by fresh water rinsing as confirmation of efficiency and effectiveness of the cleaning process.
- High-Pressure Washing: Having high pressure nozzles, the system washes the Wheel Discs with high volume of cleaning solution making it possible to clean all parts of the Wheel Discs including internal surfaces that usually are intricate to reach.
- Fresh Water or Recirculated Rinsing: Subsequent to washing, the Wheel disc is rinsed with either fresh or recycle water with an intention of flushing out the residual undesirable material and cleaning compounds.
- Large Tank Capacity: It also has a large solution tank making the frequency of change over of solution and controlling of solution foam during washing to be minimal.
- High-Volume Pump: The plant has a high volume pump that offers high pressure and resultantly the solution is able to cover the whole surface area of the Wheel Disc.
- Automated Loading and Unloading: A fully automated mechanism is used for loading and unloading the Wheel Discs into and out of the washing spray cabinet by minimizing human interference and efforts.
- Corrosion-Resistant Construction: The wash solution tank and spray cabinet are made of Stainless steel (SS 304) and this make them resistant to corrosion and more durable in hostile environments livestock processing for instance.
- Motorized Doors: Each side of the spray cabinet has automatic motorized doors to enhance easy use and convenience when loading or unloading.
- Exhaust Blower: During the operation in the washing cabinet, the exhaust blower clears all the vapors and fumes to ensure that the working area remains clear and safe.
- Insulated Cabinet and Tanks: Both washing cabinet and tanks used in washing are insulated to ensure that heat is conserved hence ensuring that the right washing temperatures are used and energy is not used extravagantly.
- Automatic Sludge Removal: The plant consists of an automatic discharge system for the continuous control of sludge in the wash solution to keep the cleaning solution on a circular for a more elongated time while minimizing downtimes for maintenance.
- Automatic Oil Separator: The system also comprises an oil filter that separates oil particles from the wash solution that frequently finds its way into the compartments to ensure the solution continues to function without collection of much contamination.
Additional Features :
- Customizable Heating Options: The washing solution can be electric, steam, gas or directly hot boiling water depending on the customer requirement.
- Automatic Motorized Doors: Interchangeable, motorized doors on left and right side of the washing cabinet allows for easy operation and minimize operator’s tiredness.
- Safety and Efficiency: The plant is provided with safety interlocks which will not allow the plant to operate if the doors are opened or if certain conditions exist.
- Sludge Removal System: Vacuum pumps that eliminate sludge from the wash tanks which decreases longevity of cleaning solution and frequency of tank cleaning.
- Oil Separator: The rapid displacement feature captures the separated oil particles from the wash solution so that there is no recontamination to degrading the wash solution.
- Exhaust System: Guarantees elimination of such fumes and vapors while cleaning, to provide the clean and healthy work environment.
Applications :
- Railway Operators: Used for the cleaning of Wheel Disk Locomotive, Passenger car, and Transit car prior to inspection, Rebuild or maintenance functions.
- Metro Systems: Designed for both metro and transit systems to guarantee that Wheel Disc s are clean from contaminants prior to further examination or recycling.
- Rebuild Facilities: Suitable for rail and transit car rebuild plants when Wheel Disc s are required to be free from debris before proceeding to repair or maintenance.
Why Choose Nexon’s Wheel Disc Washing Plant?
- High Productivity: Up to 40 Wheel Disc is cleaned per shift, The plant is fast and efficient in the task to avoid lengthy downtimes.
- Comprehensive Cleaning: The plant cleans up the Wheel Disc s by washing out grease, brake dust and other encrustations to standard acceptable for the safe and efficient running of the Wheel Discs.
- Automated Efficiency: The cleaning process and loading/unloading operations are fully automated, which means that its efficiency by far exceeds the amount of manual work required.
- Durable and Reliable: Constructed from high-grade stainless steel, the plant caters for technical demands of heavy on-shore usage in an industrial setting to last and not falter over time.