Traction Motor Cleaning and Vacuum Drying Plant Manufacturers & Exporters in Pune, India.
Machinery Parts
Traction Motor Cleaning and Vacuum Drying Station is designed by Nexon Automation for rail transit industry and offers advanced innovation for cleaning motors. The station eliminates many current labour-intensive and toxic-chemical processes with an all-water-based, automated cleaning system.
In the wash cycle traction motor sub-assemblies are treated by hot, aqueous solutions which are recycled and contain low concentrations of detergent (2-5%). This process washes the motors free from oils, grease and dirt picked from the roads during their use before they undergo rebuilding.
Key Benefits :
- Proven Choice of Rebuilders: Popular with rebuilders all over the world as easy to use and very effective for TM cleaning.
- Environmentally Safe: Uses a high cycle, high pressure fully automatic degrease using water soluble solutions which are not hazardous to health.
- Effective Cleaning: Washes out oil, grease and road dirt in both interior and exteriors of the traction motors and thus prepares for the rebuilding processes.
- Full Coverage Cleaning: High flow spray nozzles guarantee the penetration of the motor surface up to the windings.
- Three-Stage Wash Process: The ability to fully recirculate the wash water greatly reduces the chances of a reject due to the presence of the detergent residues.
- Low-Energy Vacuum Dryer: A vacuum drying system, as the name suggests, dries the components, right from the surface level to most internal levels of the stator and rotor windings under the low- energy principle and ensures that no moisture is left behind to interfere with the subsequent testing and diagnosis.
Importance in Overhaul Processes :
- The first fundamental step in the renewed outlook of traction motors is that winding pertaining to stator and rotor compartments has to be cleaned and also dried before tests or diagnostics are conducted. Any residue left from poor cleaning and drying could lead to several issues:
- False Diagnostic Results: Owing perhaps to poor cleaning exercises, it is easily possible to generate faulty diagnostic tests and hence orders for costly rewinds.
- Contamination of Varnish Tanks: SC& D Dirt, carbon dust left on stators and rotors can pollute varnish tanks forming a poor varnishing quality.
- Deterioration of Insulation: Of course, if there are still detergent residues in the windings, the insulating material will get worse, attract moisture, and bring about the motor burnout.
- This cleaning and drying station is specifically designed to eliminate these issues, improving the efficiency and reliability of traction motor rebuilds.
- For more information or to discuss customization options to fit your operational needs, contact Nexon Automation today.